Premium High-efficiency Modular Yamaha YRM20 Pick And Place Machine and SMT Chip Mounter For PCB Production Line
Product description
This Yamaha dual-lane pick and place is ideal variable mix /
variable volume PCB assembly production. Offering low-impact
mounting from a selection of 3 mounting heads, that enable you to
mount from 008004" (0201 mm) up to large odd shape SMD.
The dual lane opens up for new mounting possibilities e.g. the
supporting mounting innovation that enable the mounting heads to
'help each other' on both lanes.
Various Yamaha original features realize full dual lane lines with
twice the productivity in the same floor space
The Yamaha 1 head solution provides both high speed mounting for
chip components and flexibility for mid-to-large components.
RM head:A newly developed head that realizes both high-speed chip
mounting and flexibility for mid-sized components up to 12mm,
T6.5mm.
HM head:Realizes large component high-speed mounting and
flexibility via 10 fully proven inline heads + scan camera.
Dual stage: Yamaha’s unique “Internal dual stage” provides high
efficiency including features like dual lane mounting via a single
lane. Large PCBs up to L810mm can also be handled the same way.
The Yamaha unique solution ensures there is no drop in operating
rate even during high-mix production.
ALF:Applies a unique center-open method to successfully realize
non-skilled operation + labor-saving by tape and reel presetting +
improved pickup rate.
ZS feeder: Light-weight single feeder that can be carried in one
hand with reel attached allows external setups/changeovers of
reel-setting tasks. This vastly reduces the load on the operator.
Non-stop feeder replacement type carriage: Inserts-removes feeder
during mounting to allow feeder replacement with no machine
downtime. The light weight and compact design reduces the operator
work load.
IT Option- Components Remain Counter:Gives pre-warning of component
shortage (stockout) to allow preparing spare tape and reels and
splicing the tape before the machine stops.
Automatic changeovers: Prevents changeover errors and reduces
machine switchover downtime on multi-connected lines by
sequentially carrying out the “next changeover’ when the next PCB
lot arrives. Automatic push-up pin changerover is also available.
Solution that realizes high-quality mounting needed for mounting of
high enhanced-value products.
Side-view camera function monitors nozzle tip images to detect the
component pickup position (attitude) and detects such as missing
components, vertical mounting errors, and reversed components.
Unsprung or unsupported weight has been drastically lightened to
reduce impacts on ultra-small components during mounting
Nozzle ID management allows ideal maintenance based on the number
of shots. ANC holders can be mounted or removed in 1 batch, and
also set and removed from the external nozzle cleaner to ensure
easier nozzle maintenance.
Self-recovery and self-diagnosis functions are realized through
nozzle health care & feeder maintenance warnings. This maintains
correct and continuous nozzle and feeder status nozzle and feeder
along with high-quality production.
IT option - Production Setup Verify ensures quality via barcode
checks during component changeovers and refills. It also handles
Material Time Limit Management & Bin Code Management tasks.
M2M solution that supports innovative traceability and easily
analyzes causes of defect occurrence without requiring any special
operator skills
IT option traceability function utilizes ID information during
component verification to identify the range of the defective lot.
ALL Image Tracer saves images during component recognition and
applies factor analysis to them when a defect occurs. Images from
the side-view camera can also be saved.
Dashboard analyzes the operating rate and mounting quality to
support better productivity and quality. N-point collation function
linked to the YSi-V and All Image Tracer help to swiftly identify
the cause of defects.
Product specification
| Model | YRM20 |
| Super high-speed rotary RM head | High-speed general-purpose | Odd-shaped components |
| in-line HM head | in-line FM (flexible-multi) head |
| Nozzles (per 1 head unit) | 18 | 10 | 5 |
| Applicable components | 0201mm to W12 x L12mm, | 0201mm to W55 x L100mm, | 03015mm to W55 x L100mm, |
| Height 6.5mm or less | Height 15mm or less | Height 30mm or less |
| Mounting capability | 2-beam : 115,000CPH (under optimum conditions) | 2-beam : 98,000CPH (under optimum conditions) | 2-beam : 35,000CPH (under optimum conditions) |
| under optimum conditions | 1-beam : 57,500CPH (under optimum conditions) | 1-beam : 49,000CPH (under optimum conditions) | 1-beam : 17,500CPH (under optimum conditions) |
| (in high production mode) | | | |
| Mounting accuracy | ±0.025mm Cpk≧1.0 (under optimum conditions) | ±0.035mm Cpk≧1.0 (under optimum conditions) |
| (high-accuracy mode) |
| Number of component types | Feeder carriage exchange : Max. 128 types = 32 feeders x 4
(conversion for 8mm tape feeder) |
| Fixed plate : Max. 128 types (conversion for 8mm tape feeder),
Trays : 60 types (maximum when equipped with eATS30 x 2) |
| PCB dimensions | 1-beam : (Single lane) |
| Standard specifications : L50 x W50mm to L510 x W510mm, option :
L50 x W50mm to L810 x W510mm |
| 2-beam : (Dual stage) |
| 1-PCB conveyance : L50 x W50mm to L810 x W510mm, 2-PCB conveyance :
L50 x W50mm to L380 x W510mm |
| Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
| Air supply source | 0.45MPa or more, in clean, dry state |
| External dimension | L1,374 x W1,948 x H1,445mm |
| (excluding projections) |
| Weight | 2-beam : Approx. 2,250kg (Main unit only), 1-beam : Approx. 2,150kg
(Main unit only) |
Product details
Super high-speed rotary RM head achieves 115,000CPH!
Rotary head boosts component mountability of tiny components. This
maintains high speed production since head replacements are no
longer needed. This is technology that helps carry on the 1 head
solution concept. This head can handle components ranging from
super-tiny 0201mm components on up to medium-sized odd-shaped
components of 12 x 12mm dimensions with heights of 6.5mm
ZSR feeder
Drastically improved component transfer speed. The super high-speed
RM head component pickup is supported, achieving high productivity.
Auto loading feeder
A simple task of cutting and inserting a tape reduces the load in
the component supply work. Setting two reels makes it possible to
level off the component supply timing, minimizing the risk of line
stoppage due to failure of component supply.
Broad-ranging production capability thanks to the 1 head solution
High-speed multi-purpose in-line HM head
The all-around type head that can provide not only high-speed but
also high flexibility handling from super-tiny 0201mm components on
up to large-size components of 55 x 100mm and heights to 15mm.
Combining the HM head with the RM head realizes high-speed mounting
of all types of components.
Odd-shaped components capable in-line FM head
Ultra wide-range head capable of handling components ranging from
super-tiny 03015mm chips to tall components to 30mm and ultra-large
components of 55 x 100mm. Force control is also available.
Beam variations available in 2 types
Achieving a common platform allows selecting from 1-beam and 2-beam
for configuring the X-axis according to production mode and
mounting capability.
Achieving a common platform allows selecting from 1-beam and 2-beam
for configuring the X-axis according to production mode and
mounting capability.
