LED Driver Welding Equipment DIP Wave Soldering Machine E-FLOW-350
Series With Automatic Tin Wave Soldering For PCB Assembly
Production Line
Description
1,Conveyor system:Structure with anti-wearing material for longer
lifetime.
2,Preheating system: Optimized hot air circulation, the temperature
is more stable and even.
3,Exhausting system:Adopt new concept, seperate design, easy for
maintenance.
4,Built-in selective spraying unit(option): through synchronous
belt, ball screw, linear guide rail for X and Y direction movement,
the step motor will achieve local selection for spraying flux.
●Conveyor:Direct buffering input structure.Stainless steel chain
conveyor, durable and special design for aluminum alloy track Adopt
segment floating structure to prevent from deformation
●Pre-heatingzones:Designforenergysavingandremovablemodules(drawerdesign).Anycombinationofinfraredandhotairconvection.Use
PID control to achieve±2℃accuracy.The temperature variation for
pre-heating zone and soldering zone is less than≤5℃
●Flux spraying system:Managed by digital control.The motion of the
spray nozzle is controlled by stepper motor Flux supply is
controlled automatically for optimized effect.Exhausting and filter
system installed on the top
●The solder pot is made by cast iron with anti-corrosion ceramic
coating equipped with two low flowrate nozzles
●Aircoolingsystem:coolingrate4-6C/s(adjustable)
●PC+PLC control system.Windows 7 operation system with
Chinese/English operation interface.Processing profile and data
auto saving function Alarm for detecting the flux and solder level
Product Specification
| Modol NO | E-FLOW-350 | E-FLOW-450 | E-FLOW-610 |
| Dimension:LxWxH(mm) | 4350x1420x1750 | 4350*1520*1750 | 4350x1690x1750 |
| Weigh | Approx.1600kg | Approx.1750kg | Approx.1950kg |
| Power Supply | 3PH 380V 50HZ | 3PH 380V 50HZ | 3PH 380V 50HZ |
| Startup Power | 33KW | 33KW | 45KW |
| Operation Powr Consumption | Approx.8KW | Approx.8.5KW | Approx.11KW |
| Control System | PC+PLC | PC+PLC | PC+PLC |
| Spraying movement | Step motor | Step motor | Step motor |
| Spray Pressure | 0.2Mpa-0.4Mpa | 0.2Mpa-0.4Mpa | 0.2Mpa-0.4Mpa |
| Flux Flow Arrange | Option | Option | Option |
| Auto Fill Flux | Standard | Standard | Standard |
| Exhaust | Top exhaust | Top exhaust | Top exhaust |
| ExhaustDucting Diameter(mm) | Φ250 | Φ250 | Φ250 |
| Exhaust tan power | 750W | 750W | 750W |
| Preheating Mode | Convection / IR emitter | Convection / IR emitter | Convection / IR emitter |
| Control Mode | PID | PID | PID |
| Preheating Zone Number | | 3 | 3 |
| Preheating Length(mm) | 1800 | 1800 | 1800 |
| Preheating Temperature | Room temperature~200℃ | Room temperature~200℃ | Room temperature~200℃ |
| Warm-upTime(min) | Approx.12min(seting:150℃) | Approx.12mn(setng:150℃) | Approx.12min(setting:150℃) |
| Blower Motor | 150W 3PH 220VAC | 150W 3PH 220VAC | 250W 3PH 220VAC |
| PCB Width(mm) | 50~350 | 50~450 | 50-610 |
| Convoyor Direction | L-R(Option:R-L) | L-R(Option:R-L) | L-R(Opton:R-L) |
| Conveyor Speed(mm/min) | 500-1800 | 500-1800 | 500-1800 |
| Conveyor Height(mm) | 750±20 | 750±20 | 750±20 |
| Available Component Heigh (mm) | Top120,Bottom15 | Top120,Bottom15 | Top120,Bottom15 |
| Conveyor Speed Control Mode | Closed loop stepless speed regulationg Inverter | Closed loop stepless speed regulationg Inverter | Closed loop stepless speed regulationg Inverter |
| Fingers | Spring Pressing Finger/D-40Type Fingor/Double-hook Finger/Heavy
type double hook f inger,Options | Heavy type double hook f inger/ |
| Opt on:Special jig for fixture |
| Conveyor Angle | 4-7” | 4-7° | 4-7° |
| Type of solder Pot | Motor drive | Motor drive | Motor drive |
| Solder Pot Material | Casting Iron | Casting Iron | Casting Iron |
| Wave Height Adjustment | In verte Approx:Digital Control by PC |
| Cooling Method | Air Cooling Option:Water cooing |
| Heater Power | 13.5KW | 13.5KW | 18KW |
| Solder Pot Temperature | 300℃ | 300℃ | 300℃ |
| Solder Pot Capacity | Approx 480kg | Approx.550kg | Approx.640kg |
| Wave Drive Power | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC |
| Solder Pot Warm-up Time | Approx.150min(seting:250℃) | Approx.150min(setting:250℃) | Approx.150min(setting:250℃) |
| Temperature Control Mode | PID | PID | PID |
| Finger Cleaning System | Brush | Brush | Brush |
Product details
Main features: E-flow (left to right)3 hot air; heavy-duty double
hook-and-claw transmission; tin stove exhaust hood; width of across
plate: 50mm-350mm
1. Connection: Linkage type into the plate connection way, aluminum
guide, stainless steel chain drive.
2.Transmission system: Equipped with heavy-duty double hook claw,
aluminum alloy guide rail anti-deformation structure design; manual
adjustment substrate width; transmission angle can be adjusted,
configuration, digital angle display; transport speed is controlled
by frequency converter, stepless speed.
3.Tin oven system: The tank is made of special cast iron with
anti-corrosion treatment, wave crest driven by direct-connected
motor, variable frequency speed regulation, tin slag diversion, and
oxide reduction device, and manual control of the movement of tin
furnace in and out and up and down; External heating device, PID
temperature control mode and low level, bit alarm.
4.Spray systems: The spray length can be adjusted automatically,
the spray width and speed can be set digitally, and the spray flow
rate and the spray particle size can be adjusted by a pressure
meter trimmer Constant pressure device supply flux, flux liquid,
position alarm and flux auto-add; strong ventilation, filtration
system.
5. Preheating system: New Drawer Modular and energy-saving design,
three-stage micro-hot air cycle heating, higher thermal efficiency,
temperature more uniform. Three section temperature zone,
preheating zone length of 1.8 meters, PID temperature control mode.
6. Cooling system: forced up-and-down natural wind cooling.
7. Claw washing device: special brush cleaning.
8. Control system: PC + PLC electrical control system, Chinese and
English Windows Operation Interface, data storage and other
functions.
